Ground engineering continues to play a vital role in identifying issues that typically affect the stability of major roads, bridges, tunnels, and public transport networks. In many cases, it helps address challenges by extending the service life of these critical assets. Uretek frequently delivers projects aimed at restoring a wide range of infrastructure facilities without disrupting daily transport operations or affecting users. Each project is unique in terms of size, location, and accessibility, and therefore requires a tailored solution.
Effective and timely maintenance and upgrades are essential to ensure the long-term durability of transport infrastructure. A well-planned approach also helps avoid unnecessary budget expenditures while minimizing inconvenience and disruptions to public transport operations. In some cases, Uretek engineering solutions can also reduce the need for full replacement of large-scale transport infrastructure.
Below are some innovative and customized solutions used by Uretek to restore transport infrastructure, including projects in Russia.
Maintenance of roads, highways, bridges, and interchanges.
Uretek has developed flowable resins used to repair the effects of soil settlement impacting bridge approaches. Settlement at the approach to a roadway caused by heavy traffic can lead to the surface sinking into the ground, disrupting the smooth transition between the road and the bridge. The Uretek process is highly effective in lifting and leveling these joints by injecting resin into the road base, filling all voids to create a solid foundation for a smoother transition. The solution is cost-effective and quick to implement, minimizing traffic disruption.
Fonterra’s representative office in Russia, one of the largest companies in the Australasian region, faced settlement issues on one of its busy transport routes. Unstable soils and voids beneath a 150 mm concrete slab caused approximately 100 m² of surface area to settle by as much as 50 mm. Using Uretek resins, Uretek Ground Engineering was able to fill the voids and lift the slab back to its design level with minimal disruption to daily operations.
Decommissioning pipelines beneath major intersections and airport runways.
Uretek materials can help road operators safely decommission backup sewer pipes or culverts located beneath road networks and airport runways. For example, Uretek was used to completely fill a 450 mm diameter, 390 m long low-pressure gas pipeline beneath a heavily trafficked intersection in the Novy Urengoy area. The pipeline needed to be safely decommissioned as part of a transport modernization and urban landscape upgrade project led by local authorities. The use of Uretek significantly reduced both time and costs, allowing full traffic flow to resume a week earlier than expected.
Stabilization of railway tracks and underground shafts. When two newly constructed elevators serving an underground concourse and platforms at a railway station on Sydney’s city loop required stabilization, Uretek used its resins to support the surrounding rock and eliminate voids at connection points. This provided a safe, stable, and reliable solution with minimal disruption to pedestrian access in and around the station.
In another railway project, Uretek resin injection was used to fill large voids beneath track slabs in the 8.8 km Kaimai Tunnel, the longest railway tunnel in New Zealand. A specially developed solution was then used to bond the subgrade to the slab (with prestressing) and restore support for the railway tracks. Early detection and rapid response helped prevent extensive damage to the tunnel base, avoiding potential closure and costly slab replacement. Additionally, this work prepared the tunnel to accommodate larger and heavier trains in the future.